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| How Is Cotton Made Into Yarn Into Fabric Step By Step (1) |
It’s made from large bales overall caught nude cotton
comes from a plant soul naturally some leaves and stems are mixed in with the
cotton fibers to remove them the first machine passes over the bales and
removes a five-millimeter layer of cotton then sends it through a duct system
to the blending and cleaning machine that machine processes 500 kilograms of
cotton per hour the cotton comes out evenly blended and cleaner. But still not
clean enough. So it goes into a second cleaning machine. Which finishes the job
now the cotton goes through what's called a carding machine it has huge rollers
with wire teeth. They comb out the tangled fibers and line them up in parallel
rows the machine also discards any fibers that are too short to process next stop
the coiler this device takes the rosa fibers and forms and into a. They can
lose first stage yarn called sly ver the sliders move on to the drying machine it
lines the mob six at a time and draws them out stretching them to form a second
stage yard ok then a machine called a rule being frame stretches this second
stage yarn strengthening it by thinning it out until it looks like this this
third stage yarn is called a roving depending on the type of yarn. They're
making. It is anywhere from three and a half to sixteen times thinner thence
livor. They now stretch the roving up to 30 times thinner.
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| How Is Cotton Made Into Yarn Into Fabric Step By Step |
Which strengthens it
even more the yarn is finally finished up now. They have to transfer the yarn
from all the small schools are two huge industrial size combs twenty schools to
a comb one transfer method uses the winding machine it winds the arm from the
first school onto the komen then it automatically takes the back into that
yaron and attach it with a not to the front end of yarn from the next school it
winds it onto the cone then attach is the backend to the front end from the
next school . So on as each school empties the machine automatically discards
it and while all that wine things going on the machines optical sensor that
white object you see crossing the screen does a quality control check. If a
portion of yarn doesn't meet specifications the winding stops the machine cuts
off the offending portion then reconnects the ends and resumes winding. This is
air jet spinning another method of making yarn from sly vers and winding it
onto giants pools known as tombs in home a suction tube grabs the front and
have one spool and connects it to the back into the previous one again with a
tiny not before fully automated machines like this were invented fifty years
ago all that nodding had to be done by hand the theme finished yard is two
hundred times lighter the fake first stage on that came out of the carding
machine from start to finish spinning this yarn has taken forty eight hours
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